Industrial automation & control systems

Making sure the job is done right.

  • Consultant
  • Interim
  • Fractional

Independent control systems expertise and engineering leadership for manufacturers and machine builders. I get automation specified, delivered and handed over properly, and fill the senior engineering gap when you need it filled.

25 yearsindustrial automation and controls
16 assets500+ variables on one SCADA
50%natural gas reduction
20+engineers led, including managers
£5.9Msolar PV business case
6 continentslive SDR network, built and run by me
The problems I solve

Most conversations start with one of these.

Projects that slip at commissioning

Clear requirements, sound architecture and acceptance criteria up front, so the real scope is known before anything is built.

Plants that run blind

Assets connected into SCADA and reporting that managers use, so decisions rest on data, not opinion.

Energy costs you cannot control

I find where heat and power go and engineer the controls to stop the waste.

Safety and compliance you are unsure of

Functional safety and UKCA/CE gaps assessed and designed out, not left for an audit to find.

Faults that keep coming back

Root-cause investigation, a permanent fix and updated procedures, so it stays fixed.

A gap in engineering leadership

I steady delivery, raise standards and hand back a stronger team.

Results

Problems solved, value delivered.

A few outcomes from operating plants and demanding machinery projects.

Energy50%

Natural gas use halved

One PLC control system coordinating four presses and a shared boiler, with an operator released for other work.

Investment case£5.9M

Solar PV proposal for the board

Half-hourly demand analysis and generation modelling, covering up to 52% of annual electricity demand.

Visibility500+

Process variables, one SCADA

16 assets on one trusted site-wide view, with automated daily management reports.

Ways to work together

Choose the model that fits the problem.

Consultant

A defined problem that needs an independent, expert answer, for a fixed fee or day rate.

About consulting

Interim

A gap in your engineering leadership, covered for three to twelve months with a clean handover.

About interim cover

Fractional

Senior technical authority for a set number of days a week, without a full-time post.

About fractional support
What done right means

The standard I hold myself to.

And the one I ask of every team and supplier I work with.

01

Specified before it is built

Agreed requirements and acceptance criteria, so nobody finds the real scope at commissioning.

02

Safe by design

Functional safety and UKCA/CE compliance from day one, never bolted on.

03

Proven, not assumed

Data, testing and root-cause analysis, with the evidence written down.

04

Handed over properly

Documentation, standards and trained people left behind, so the result lasts.

Proof in practice

Engineering you can watch running today.

mlat.uk fuses air, maritime and space data from a live SDR network across 6 continents into one common operating picture, on a platform I built and run myself. Same discipline, different scale: collect, verify, fuse, present.

Air

Mode S, ADS-B and MLAT

Maritime

AIS vessel traffic

Space

Orbital tracks

6 continents

Live, distributed

Facing one of these problems?

Tell me what is going on. I will tell you plainly whether I am the right person to help, and how I would approach it.